Professional Thermoformed Moulds for Chocolatiers / Pastry Chefs

The Excellence of Thermoforming for Your Pastry and Chocolate Creations

Discover our complete range of THERMOMAÉ thermoformed moulds, designed to meet the requirements of pastry, chocolate, and ice cream professionals. Made in France with premium food-grade materials (PETG), our thermoformed moulds combine exceptional rigidity, dimensional precision, and durability for intensive use in professional laboratories.

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What is a thermoformed mould?

Definition and process

A thermoformed mould is the essential tool in the industrial process of thermoforming. This technique involves heating a sheet or plate of food-grade plastic until it becomes malleable, then shaping it using a specific mould. The mould can be of a positive (convex) or negative (concave) shape and serves as a support for the plastic material to take the desired form via vacuum suction or air pressure.

Once formed, the piece is cooled to permanently set this new shape, thus creating a rigid mould, precise and perfectly adapted to professional production constraints.

Manufacturing and technical performance

The thermoformed mould must possess high thermal conductivity in order to:

Transmit heat quickly to the plastic material during heating
Evacuate this heat efficiently during cooling
Guarantee perfect reproducibility of shapes

At Maé Innovation, we use several cutting-edge manufacturing techniques: high-precision CNC machining, 3D printing for prototypes, and composite material moulding for series. The precision and robustness of our moulds determine the final quality of each thermoformed piece, notably its dimensional precision and reproducibility in intensive production.

The advantages of THERMOMAÉ thermoformed moulds

Feature	Professional Advantage
Exceptional Rigidity	Food-grade PETG – No deformation during assembly or deep freezing
Dimensional Precision	Manufacturing tolerances to the tenth of a millimeter – Perfect reproducibility for mass production
Optimal Thermal Conductivity	Homogeneous and rapid cooling – Perfect crystallization of chocolate and easy demoulding
Intensive Use	Designed to withstand hundreds of production cycles without alteration or cracking
Impeccable Demoulding	Smooth and non-stick surface – Natural glossy finish without polishing, ideal for mirror glazes
Professional Hygiene	Non-porous materials, easy to clean – Compliance with European and American food standards
French Manufacturing	Complete traceability and responsiveness – Technical support and expert advice available

Custom-made thermoformed moulds – The Maé Innovation signature

Bring your unique creations to life

At Maé Innovation, we specialize in the design and manufacturing of custom-made thermoformed moulds adapted to your specific needs. Whether you wish to create a visual signature for your establishment, develop an exclusive range, or meet particular technical constraints, our design office transforms your ideas into high-performance production tools.

Our custom expertise

Feasibility Study	Analysis of your project, technical advice, and shape optimization for perfect demoulding
3D Modeling	Realistic visualization of your mould before manufacturing with possibility of adjustments
Rapid Prototyping	Manufacturing of a functional prototype for validation before launching the series
Mass Production	From small series to large series with constant quality
Technical Support	Support and usage advice to optimize your production results

Why choose THERMOMAÉ custom-made?

Maximum Differentiation: Create exclusive shapes impossible to find on the market, a unique visual signature for your brand
Perfect Adaptation: Exact dimensions for your recipes, optimized volumes, compatibility with your existing equipment
Production Optimization: Custom multi-cavity plates to maximize your yield and reduce your costs
Permanent Innovation: Access to the latest thermoforming technologies and new food-grade materials
100% French Manufacturing: Responsiveness and complete traceability

💡 Do you have a Custom THERMOFORMED Mould Project?

Our design office is at your disposal to transform your ideas into reality.
Whether you are a chocolatier, pastry chef, ice cream maker, or food industry professional, we design the thermoformed mould perfectly adapted to your needs.

Fast manufacturing times • Free quote • Personalized support

📞 Contact us for your Custom Project

Why choose Maé Innovation for your thermoformed moulds?

30 years of expertise in food thermoforming

For over three decades, Maé Innovation has been the privileged partner of professionals in pastry, chocolate, and ice cream making in France and internationally. Our complete mastery of the thermoforming process allows us to offer innovative, high-performance solutions perfectly adapted to intensive production requirements.

Our quality commitment

Continuous Innovation: Permanent technological monitoring of new materials and manufacturing processes
Responsiveness: Permanent stock of standard products and optimized custom manufacturing times
Excellence in Customer Service: Technical support, usage advice, and responsive after-sales support
French Manufacturing: Production workshop in France for controlled quality and reduced carbon footprint
Competitive Prices: Unbeatable quality-price ratio thanks to our complete mastery of the manufacturing chain

Advice on using and maintaining your moulds

First use

Wash the mould with warm soapy water
Rinse thoroughly and dry
For chocolate: do not grease the mould (PETG is naturally non-stick)
For frozen preparations: a light food film can facilitate demoulding

Optimal demoulding

Chocolate: Place in the refrigerator until fully retracted, turn over, and tap lightly
Frozen logs: Run the base of the mould under hot water for 5 to 10 seconds, demould immediately
Entremets: Use the hot water technique or a heat gun on the edges

Maintenance and durability

Wash with warm soapy water
Avoid abrasive sponges that would scratch the surface
Dry completely before storage
Store flat to avoid any deformation
Lifespan: several hundred cycles in intensive professional use

FAQ – Frequently asked questions about thermoformed moulds

What is the difference between PETG and APET?

PETG is more rigid and shock-resistant, ideal for repeated intensive use. APET is slightly more flexible but remains very stable, often used for mass production.

Can I use thermoformed moulds in the oven?

No, PETG does not withstand baking. These moulds are designed for no-bake preparations (chocolate, mousses, bavarois, ice creams) or for cold assembly.

How many times can I reuse a thermoformed mould?

In intensive professional use with appropriate maintenance, our moulds can withstand several hundred production cycles without significant alteration.

Are the moulds compatible with deep freezing?

Yes, perfectly. PETG withstands temperatures from -40°C to +80°C without deformation.

Do you offer thermoformed moulds with integrated reliefs?

Yes, we can integrate reliefs, textures, and patterns directly into custom thermoforming. For our standard moulds, we recommend using our compatible silicone décor mats.